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What are the fields of application of Metal High Speed Stamping?

September 02, 2024
High-Speed Stamping is a manufacturing technique which involves the usage of high speed presses to make metal parts out of sheet metals at a very fast rate. This form of production is especially ideal for production of a large number of relatively small to medium sized metal components that are accurate and uniform in size and shape.  
Progressive Die

What is the process of Metal High Speed Stamping and its associated products?

Equipment: High-speed stamping employs presses that run faster than the normal stamping machines at 300 to 1500 strokes/minute. These presses usually incorporate automation in their feeding system, part ejecting system, and stacking system and can operate at a high rate of speed.
Die Design: High-speed dies are developed to perfection so that they are long-lasting and efficient in production. They are made usually with high-quality tool steel and are intended for use in high-speed production lines.
Materials: This system is capable of dealing with different types of metal such as steel, stainless steel, aluminum, brass, and copper. The decision of the material depends upon the need for that particular part.

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What are the product features of Metal High Speed Stamping?

 

Precision: A specific feature of HSS is the ability to hold very small tolerances that provide the company with the ability to manufacture complex parts with high dimensional accuracy.
Consistency: As production is largely a repetitive process, all the parts are very similar, and therefore it is possible to achieve great uniformity in huge production volumes.
Efficiency: The by-product of the high speed of the process is that the expense of manufacturing each part is less as is the time to manufacture the part therefore this is suitable for large-scale production.
Variety of Shapes: The high-speed stamping is versatile in terms of its capability to create parts such as flat, deep drawn, and parts with bent notches and several holes.

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What are the applications of High Speed Metal Stamping?

 

Automotive Industry: High Speed Metal Stamping has many applications including in the manufacture of auto-related products including brackets, clips, and structural pieces among others.
Electronics: Some of the typical high-speed stamping components include electrical connectors, a housing part and brackets.
Aerospace: The process is used where required to produce small and very accurate components that need to be manufactured with high repeatability.
Medical Devices: High-speed stamping requires high precision and cleanliness, thus, it is ideal for the production of medical products including surgical tools and operational accessories for diagnosing apparatus.
Consumer Goods: Electrical appliances, computers and their peripherals, and all sorts of home-use consumer products contain parts that can be fashioned more inexpensively via high-speed stamping. 

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