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What are the main features and application scenarios of Customized Optical Molding products?

September 19, 2024
Customized Optical Molding is such a refined method of manufacturing and is usually applied to produce products such as optical elements that are intricately shaped. This technology is particularly appropriate in product design with challenging tolerance characteristics and one-off design from prototype to volume manufacturing.
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What are the key features of Customized Optical Molding products?

1. High precision: The mold temperature, pressure and injection rate can be controlled to such a level that a control in micron level is possible for the optical elements thereby making the geometric accuracy and surface quality of the optical elements superior.

2. Complex Shape Molding: The advantage in creating optical components with complicated interior contours or structures and forms that can be difficult or nearly impossible to manufacture otherwise.

3. Consistency in mass production: Applying the concept of mold Injection Molding Technology, the size and nature of the parts can be made to be similar across the batches even in large scale production hence a consistent quality that is high end.

4. Cost Effectiveness: Nonetheless, the initial cost of mold making is relatively high, while, once the mold is produced, the successive direct manufacturing leads to the drop of the price per item, particularly, for the industries which need lots of identical or similar optical elements.

5. Material Versatility: Many types of optical plastics available for molding, such as polycarbonate (PC) acrylics polymethylmethacrylate (PMMA) and the likes They share the same characteristics of high transmittance as well as applicability depending on the need of the-application.

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What are the application scenarios for Custom Optical Molds?

Consumer electronics: Similar products include the camera lens, projector lens, screen protector for smartphone, etc.
Automotive industry: Any white colored items such as Headlight lenses, Rear view mirrors, Instrument panel etc.
Medical equipment: Such as endoscope lenses, microscope lenses, optical parts for laser surgical instruments and other automation optical products.
Aerospace: Satellite sensor-windows, airplane-cockpit displays and so on.
Security monitoring: Lens for high definition cameras, filters for infrared sensors, and the likes.

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